[EVO Civic Evolution Index]
[Mar 1999] [May 1999]

EVO Civic Evolution History
EVO 4 - April 1999
10/04/1999 Removed the rear beaver panel, valance and jack well from the yellow car. Removed the rusty jack well from the blue car and welded the one from the yellow car inLarge Pic. Also moved the spare wheel hold down bracket slightly so it will work with the 100PCD wheels.
11/04/1999 Welded some reinforcement plates on for the rear sway bar mounts. Welded the beaver panel Large Pic and rear valance Large Pic from the yellow car onto the blue car.
12/04/1999 Removed the radiator support from the yellow car.
14/04/1999 Welded the radiator support onto the blue car.Large Pic
17/04/1999 Welded in the battery bracket Large Pic and brackets to hold the window washer bottle (located on the rear wheel arch on the passenger's side) Large Pic. Cut a hole in the floor for the next evolution of the gearshift mechanism. Large Pic
18/04/1999 Finished off the modifications for the gearshift Large Pic. Started looking at getting the car up onto the rotator. Made some rotator brackets for the rear, using some old bits of pipe and flat steel, that bolt onto the bumper mounts, top strut mount, lower control arm mount and seatbelt mount...it should be strong enough!Large Pic
19/04/1999 Finished the rear rotator brackets.
20/04/1999 Made the front rotator brackets Large Pic. These bolt onto the front subframe mounting points...should be strong enough.
21/04/1999 Engine time...Stripped down the standard EB2 block that I'll be using - YUCK!! The insides were a real mess...all black and mucky. The bearings, pistons etc. are all stuffed...good thing all I need is the block! I guess that's what happens after 100000km, probably using crappy oil too. I also pulled apart the motor from the yellow car...the insides are perfectly clean and shiny (it is only 3000km old). It looks like all the internals are fine, just a pity the block is in multiple pieces. Large Pic
23/04/1999 Opened up the old gearbox. The belhousing is quite thoroughly stuffed, the input shaft and selector rod is bent. Other than that everything looks fine...none of the gears etc. are important, only the diff, which luckily looks to be in perfect shape...phew!!
24/04/1999 Put the car on the rotator today. The rotator itself is a very sturdy item, with the rotating bits being made from Rover hubs and stub axles which are very strong and spin nicely. Onto the hub is attached a large plate, which then bolts onto a bracket attached to the car. This bracket has lots of adjustment to allow one to find a car's centre of gravity about which to rotate it. Each rotation head fits into a stand which spreads the load out over a large area...the whole contraption looks much more like something you would use when building a train, rather than something to rotate a miserable little civic. I started by jacking up the front and rear in turn with a piece of wood and the trolley jack, bolting the brackets to the rotator plate alternately higher at each end. Then when I ran out of trolley jack height I attached the chain block to the rafters and continued working the front and rear progressively higher...should have used the chain block all along as it turned out to be much easier than using the trolley jack. I finally got it into position with the rotation line just fractionally above the centre of gravity. It spins very nicely and balances in any position with about a finger's worth of support. Large Pic Large Pic Large Pic Large Pic Large Pic I then started cleaning some of the sound proofing off from underneath, which luckily scrapes off quite easily.
25/04/1999 Removed most of the sound deadening from under the car.Large Pic I found the best way was to give it a paint with some kerosene and let it soak in for a few minutes...then it just scraped off very easily.Large Pic A good soaking with kero, then a blast with a high pressure water blaster would probably get it off a lot easier than scraping but I don't have one and it would most likely make quite a mess. Did a bit of seam welding under the floor (that rotator really is a wonderful thing) and strengthened the front jacking points with some angle iron.
26/04/1999 Did some work around the left side wheel arches. At the back I folded the lip along the outer edge in and did some seam welding, also repaired a bit of rust. Also did some seam welding and rust repairs under the front wheel arch.

[EVO Civic Evolution Index]
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